Severfield welding crisis hits five National Highways bridges

Aaron Morby 58 mins ago
Share

The full extent of the welding problems impacting both HS2 and National Highways bridges is emerging in the wake of steelwork contractor Severfield laying bare production problems.

HS2 Curzon approach viaduct steel support tripods impacted by welding problems
HS2 Curzon approach viaduct steel support tripods impacted by welding problems

The Enquirer can reveal five road bridges are now known to be suffering from defective welding in addition to the nine bridge structures impacted on HS2.

While both HS2 and National Highways are refusing to name the specific bridges and structures impacted, weight restrictions have been applied to several affected roads bridges while investigations and testing take place.

A National Highways spokesperson said: “We are carrying out targeted inspections on a small number of bridges to rule out any potential issues.

“These bridges remain safe to use. For any abnormal load movements, we have put restrictions in place as a precaution while we assess whether any further strengthening measures may be required.”

CGI of finished Birmingham approach viaduct and the steel support tripods

On HS2, the problem steelwork is clustered mainly on the key main approach viaducts to the flagship Curzon Street station in Birmingham. These are still under construction.

They are being delivered by main works contractor Balfour Beatty Vinci joint venture using Severfield to deliver corten steel structures, some of which are also due to be delivered by Portuguese steelwork specialist Martifer, which is not implicated in quality concerns.

Three of the nine affected bridges built for HS2 – two rail bridges and one road bridge – are currently in use.

Completed HS2 viaducts impacted


Duddeston Mill Road bridge, Birmingham – main works contractor BBV

Princes Risborough to Aylesbury rail bridge in Buckinghamshire which Carries Chiltern main line over HS2 – EKFB

Chiltern Line bridge in Buckinghamshire

Harvil Road bridge, Hillingdon. Road bridge over Chiltern Line for main works contractor SCS.

It is understood that the spotlight is on the integrity of client-specified full penetration butt welds on fabricated steelwork.

It is also believed the material impacted is weathering Corten steel which requires specialist welding wire or gas.

BBV is now understood to be seeking to employ a third-party firm to provide welding inspections for the both factory and onsite fabrication of key steel structures as part of the HS2 Curzon Approach Viaducts project moving forward.

The assets to be inspected going into construction are Saltley Canal Under Bridge, Lawley Middleway and Curzon 3 Tripods, supplied by Severfield UK and the Duddeston Junction Viaduct and Curzon 2 section to be supplied by Martifer.

So far Severfield has spent £7.1m on testing and remedial works and expects to incur a further £13.3m cost on eight of the projects.

Severfield added that it still needed to agree solutions on four of the remaining structures where weld testing is ongoing.

Yesterday Severfield said it would be pursuing all potential recoveries from third parties, including insurance.

 

Latest news

Severfield welding crisis hits five National Highways bridges

Full penetration butt welds under scrutiny as weight restrictions imposed
56 mins ago

HS2 awards £3bn of track contracts

Ferrovial BAM and Colas Rail among 'rail systems' winners
15 hours ago

Chinese diggers face 83.5% duty after JCB dumping complaint

Fair trade body finds UK kit prices were undercut by 23%
1 hour ago

Rayner puts freeze on 43-storey London office tower

Government to consider impact on nearby 18th century City synagogue
16 mins ago

Work stalls again at Salford site

Bridgewater Wharf scheme hit by series of company failures
47 mins ago

Wates wins Middlesbrough Gresham regen scheme

Firm will build 230 rental flats, hotel and student 450 student beds
19 hours ago

Severfield finds weld problems on nine HS2 bridges

Steelwork specialist slumps to a loss after £20m hit to fix installed structures
24 hours ago

Scottish Water launches £9bn bid race

Delivery Vehicle 4 is company's largest ever procurement programme
24 hours ago

Multiplex signs off £400m Westminster barracks resi job

Super prime 179 flats to be built at former home of Royal Horse Artillery
1 day ago

Road worker dies after crash on A30

Collision involving two highways maintenance vehicles and a lorry in Cornwall
2 days ago

Vp launches dedicated rail division

Launch comes as equipment rental specialist posts latest results
1 day ago

Kori Construction lands £21m Leicester care home

Work to start next month with local supply chain
1 day ago

Kier in line for £70m Bishop’s Stortford town centre job

Developer Cityheart recommits to regeneration of Old River Lane site
24 hours ago

Kier and Bam star in two Welsh frameworks worth £1.4bn

Welsh hospitals and South West Wales building frameworks awarded
2 days ago

Developer GPE targets 40% of reused building materials

Subcontractors will be asked for suggestions on how to cut use of virgin materials
2 days ago

95 secure spots on major consultants framework

Host of firms win places on Procure Partnerships deal
2 days ago

Arup restructures board to create new CEO role

Group chair Jerome Frost takes new role at consultant
2 days ago

Winners revealed for £5.4bn electricity grid upgrade

SP Energy Networks unveils 19 winners - full list
5 days ago

Balfour and Flannery hit training milestone

1,000th student trained at Operator Skills Hub
2 days ago

Fast-track skills hubs to train 5,000 extra apprentices

Plan for network of 32 skills hubs to train construction apprentices in half the time
5 days ago

Malaysian property giant to buy 50% stake in JRL

IJM Land to buy into diversified £800m turnover south east contractor
5 days ago

Luxury house builder files administration notice

£31m turnover Octagon Developments Ltd lodges court notice
5 days ago

Morgan Sindall takes on £22m stalled ISG Cardiff school job

Workplan is being drawn up ahead of restart on Penarth school
5 days ago

Walker Modular wins bathroom pod deal on student tower

Sealant-free construction method helps supplier dominate student market
5 days ago

Over £600m awarded for decarbonisation projects – full lists

Over 240 public building energy upgrade projects secure cash
6 days ago

Enabling works to start on £130m Huyton town centre regen

Phase one includes a new council HQ, hotel and 72 flats
6 days ago

Ridge buys rival consultant Jubb

Acquisition will see 100 new staff join Ridge
6 days ago

Grainger build to rent pipeline rises to £1.4bn

Rental specialist buys sites in Sheffield and Cardiff to build 600 rental homes
6 days ago

Kier wins Cambridgeshire County council estate upkeep

Firm will provide building and M&E services to 106 buildings across the county
6 days ago

Louvres and solar shading specialist files for administration

Hampshire based ALPS lodges court notice after 25 years in business
6 days ago

Contractor services